The effects on tensile, shear, and adhesive mechanical properties when recycled epoxy/fiberglass is used as an alternative for glass microballoons in fiberglass foam core sandwiches

摘要

The problem of this study was to determine whether fiberglass foam core sandwiches made with recycled epoxy/fiberglass have equal or better flatwise tension, shear, and peel (adhesion) mechanical properties when compared with composite sandwiches made with industry standard glass microballoons. Recycling epoxy/fiberglass could save money by: (1) reusing cured composite materials, (2) consuming less virgin composite materials, (3) spending less on transportation and disposing of unusable composites, and (4) possibly enabling companies to sell their recycled composite powder to other manufacturers;This study used three mechanical property tests, which included: flatwise tensile test, shear test, and peel (adhesion) test. Each test used 300 samples for a combined total of 900 sandwich test samples for this study. A factorial design with three independent variables was used. The first variable, filler type, had three levels: no filler, microballoon filler, and recycled epoxy/fiberglass filler. The second variable, foam density, had four levels: 3 lb/ft³, 4 lb/ft³, 5 lb/ft³, and 6 lb/ft³. The third variable, filler percentage ratio, had eight levels: 0%, 10%, 20%, 30%, 40%, 50%, 60%, and 70%;The results of this study revealed two primary conclusions. The first conclusion was that sandwich test panels produced with recycled epoxy/fiberglass powder were equal or significantly better in tensile, shear, and peel (adhesion) strength than sandwiches produced with hollow glass microballoons. The second conclusion was that sandwich test panels produced with recycled epoxy/fiberglass powder were equal or significantly lighter in weight than sandwiches produced with hollow glass microballoons.